•presents •the •Recovery of PET bottles : • •TECHNOLOGICAL •QUALITATIVE •ECONOMICAL •HYGIENIC •ECOLOGICAL • •AMUT S. p.A. presents •the •Recovery of PET bottles • • TECHNOLOGICAL Dirt PO Caps Paper PO Labels Glue PVC Non PET What has to be removed? TO DO THAT AMUT DO THE BEST •After accurate study •of physics and chemistry •of the washing process, • • AMUT • •has setup a •Recycling System •tested in various plants. •After accurate study •of physics and chemistry •of the washing process, • • AMUT • •has setup a •PET Bottles Recycling System •tested in various plants. Washing Process • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter water filter water filter Glue filter water filter W. W.T. P. Fresh water Heating Soda A. F. Surf. Weting Sifting Grinding Other Washing Process – Flow-sheet - • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage Sifting Grinding Other > • The Bottles and Flakes Washing •is performed by •following combined actions: • mechanical (friction), • chemical ( chemical product), • physical (high temperature) • •The continuous Recycling •of the Process Water •through Filters •is made in all •Washing Steps. Process Water Flow-sheet • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter 80% water filter water filter Glue filter water filter Heating Sifting Grinding Other 1 2 3 4 5 N. 5 Washing Steps N. 2 Heating Points N. 4 Rinsing Steps • In every Washing Step, • Water is continuously renewed •by inlet in the final point of • •Fresh Water, • •which goes back until the Starting Point in • Counter Current • • Water Counter Corrent Flow-sheet - • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter water filter water filter Glue filter water filter W. W.T. P. Fresh water Sifting Grinding Other Water Counter Corrent Flow-sheet - • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter water filter water filter Glue filter water filter Wasted Water Treatment Plant Fresh water Sifting Grinding Other Fresh Water : 1 Lt/Kg RPET Waste Water to Treatment Plant : 0,8 Lt/Kg RPET Process Water Heating • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter 80% water filter water filter Glue filter water filter Heating Sifting Grinding Other 1 2 3 4 5 •In every Washing Step Water is continuously conditioned •with ecological Chemicals Products •for the perfect elimination of Pollutants and Glue Washing Process – Chemicals Flow-sheet • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter water filter water filter Gloo filter water filter soda A. F. Surf. Weting Sifting Grinding Other > Total Consuption of Chemicals: 10 Lt/Ton of RPET > The right Products In the right Position In the right Proportion Washing Process • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter water filter water filter Glue filter water filter W. W.T. P. Fresh water Heating Soda A. F. Surf. Weting Sifting Grinding Other Compact Automatic Economical Ecological Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other A15001 Pit for Feeding Bottles in Bales Storage Automatic controll of feeding Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Prewashing Trommel Storage Continuous process No need of Balesbraeker Patented system Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage Automatic PVC e Non PET Detection Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage Detection Metall Washing Process Prewashing bottles Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage Other Detection Constant Feeding Controll of Imput Dosing bottles to Detectors Washing Process Prewashing bottles Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage Other Detection Primary Detection n.2 NIR Detectors Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage Secondary Detection of Metall And NON PET Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage A15031 Primary Wet Grinding Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Storage Dewatering screw Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage A15007 FRICTION WASHER Automatic/Continuos Controll of Residence Time Controll of Temperatur Controll of Chemicals Patented Process Water Flow-sheet • Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Mechanical Thermic Storage water filter 80% water filter water filter Glue filter water filter Heating Sifting Grinding Other 1 2 3 4 5 N. 5 Washing Steps N. 2 Heating Points N. 4 Rinsing Steps Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage Filters for Glue Patented System Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage Heat Exchangers Reduced maintenance Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Other Storage Drying Mechanical Drying Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Other Storage Drying Thermic Drying Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Other Storage Drying Deduster ------------------------------------------------------------------------- 2°Metal Detector Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Others Chemicals Dosing Pumps The right Products In the right Position In the right Proportion Washing Process Prewashing bottles Detection Grinding 1° Flotation Friction Washing 2° Flotation Rinsing Drying Other Storage HOMOGENISER SILOS Big Bags Filling